FabricOS 30+ Textile Module & Apparel Index
Yarn Inventory, Weaving & Dye House Shade Recipes
Yarn count inventory, loom utilization, dye lot recipe matching (Delta E), and batch vats
Yarn Count, Blend & Filament Inventory
Maintain raw yarn stock by count (Ne/Denier), composition percentage (Cotton/Polyester/Elastane), twist direction, and lot origin.
Dye House Recipe Dosing & Delta E Shade Matching
Manage dye recipe formulas, chemical liquid dosing, and spectrophotometer color readings to guarantee Delta E < 0.5 shade uniformity.
Loom Weaving & Circular Knitting Efficiency
Monitor weaving loom picks per minute (PPM) and circular knitting machine rpm, tracking warp breakages and fabric roll length.
Buyer Tech Pack BOM, Size Grading & SAM Costing
Tech pack specifications, size ratio grading, SMV/SAM labor costing, and trim BOM
Buyer Tech Pack BOM & Size Ratio Grading
Import buyer garment tech packs, setting size ratio specs (XS to 3XL) and measurement tolerance charts for sample approvals.
SAM / SMV Labor Costing & Operation Breakdown
Calculate Standard Allowable Minutes (SAM) per sewing operation (Collar Attachment, Sleeve Hemming) to establish accurate piece rates.
Automated Cut Planning & Marker Nesting
Lay planning, fabric roll allocation, automated marker nesting, and cut bundling
Automated Marker Nesting & Fabric Yield Optimization
Run automated marker nesting algorithms across fabric roll widths, maximizing fabric cut efficiency and reducing scrap by up to 15%.
Cut Ticket Generation & Ply Barcode Bundling
Generate cut tickets for spreading tables, printing ply barcodes to track cut cut-work bundles through sewing lines.
Sewing Line Balancing & RFID Operator OEE
Live sewing line balancing, RFID station terminals, operator piece rates, and hourly tracking
Real-Time Sewing Line Balancing & Bottleneck Radar
Visualize line pitch diagrams and operator station cycle times, identifying sewing bottlenecks to reallocate operators.
RFID Station Terminals & Piece-Rate Tracking
Scan cut-work bundles at sewing machine stations via RFID tags, recording real-time operator hourly output and piece-rate earnings.
AQL 2.5 Quality Inspection & 4-Point Fabric System
4-point fabric roll inspection, AQL 2.5 sampling, finishing audit, and defect Pareto
ASTM 4-Point Fabric Roll Inspection & Grading
Grade incoming grey and dyed fabric rolls using the 4-Point inspection system, auto-calculating penalty points per 100 square yards.
AQL 2.5 Final Garment Audit & Defect Pareto
Conduct pre-shipment quality audits using ISO 2859-1 AQL 2.5 sampling tables, logging major/minor defects with photo proofs.
Garment Washing, Finishing & Carton Packing
Denim washing recipes, pressing, barcode hangtag printing, and pre-pack ratio cartons
Garment Washing Recipes & Finishing Log
Track chemical wash processes (Stone wash, Enzyme wash, Bleach) and temperature cycles for denim and garment-dyed products.
Pre-Pack Ratio Carton Packing & Scan-Pack Verification
Scan price hangtags during carton packing to verify size/color distribution ratios before sealing export shipment containers.